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WIRE·FILL·CHARTNEC 2023 · CH. 9
FIG. 01 — SIZE-SPECIFIC FILL

6" RMC Conduit Fill Chart

How many wires fit in 6" RMC (Rigid Metal Conduit (galvanized steel)). Maximum conductor counts per AWG at the NEC 2023 40% fill cap for three or more conductors.

FIG. 02

MAXIMUM CONDUCTORS BY WIRE GAUGE

40% fill (3+ conductors per NEC 2023 Ch.9 Table 1). 6" RMC interior area = 29.1580 in².

AWGTHHN / THWN-2XHHW-2RHH / RHW-2
#1412020558
#128770448
#105520350
#83180209
#62300160
#41410120
#31200103
#2100087
#174061
#1/063052
#2/052044
#4/036031
FIG. 03

WORKED EXAMPLE & NEC REFERENCES

The NEC numbers behind 6" RMC

NEC 2023 Chapter 9, Table 4 lists the interior cross-sectional area of every standard trade size for each conduit family. For 6" RMC (Article 344), the total 100% area is 29.1580 in². The allowable conductor fill is then derived from Table 1: 53% for a single conductor (15.4537 in²), 31% for two (9.0390 in²), and 40% for three or more (11.6632 in²) — covering nearly all real-world raceway pulls.

Worked example — four #12 THHN conductors

Each #12 THHN conductor occupies 0.0133 in² (NEC Ch.9 Table 5). Four conductors fill 4 × 0.0133 = 0.0532 in², which is 0.0532 ÷ 29.1580 = 0.2% of total area. Because that is well below the 40% NEC limit for 11.6632 in², the pull is compliant — and you can keep adding conductors up to 877× #12 THHN before exceeding the cap.

If you exceed the fill cap

Step up one trade size. Increase a 6" RMC to the next available trade size when the calculated fill crosses 40%. Reducing one trade size is rarely worth the labor: pull tension climbs fast, jam probability spikes (NEC Ch.9 Informational Note re: 2.8–3.2 conduit-ID to wire-OD ratio), and you lose room for de-rating or future moves.

Source citations

NFPA 70 (2023) — National Electrical Code. Chapter 9, Table 1: percent of cross section of conduit and tubing for conductors. Table 4: dimensions and percent area of conduit and tubing (Article 344). Table 5: dimensions of insulated conductors.

FIG. 04

TRY IT — 6" RMC LIVE

Preloaded with this conduit. Change the conductor gauge, insulation, or count and read the fill in real time.

NEC 2023 · CH.9
A · CONDUIT TYPE
B · TRADE SIZE
DESCRIPTION
RMC — Rigid Metal Conduit
C · CONDUCTORS
01
RESULT · FILL %
OVER NEC LIMIT
40.0%
OF 40%
ALLOWED
0254075100
CONDUCTORS
877
WIRE AREA
11.664in²
CONDUIT AREA
29.158in²
JAM RISK
LOW
  • Three or more conductors — NEC allows 40% fill.
  • Fill exceeds NEC limit of 40%. Increase conduit size.
+853
CONDUIT
RMC · 6"
CONDUCTOR
12 AWG · THHN
FIG. 05

FREQUENTLY ASKED QUESTIONS

29.1580 in² (100% area), per NEC 2023 Chapter 9, Table 4 — Article 344. The allowable conductor fill is 11.6632 in² at 40% (3+ conductors), 9.0390 in² at 31% (2 conductors), and 15.4537 in² at 53% (1 conductor).