WIRE·FILL·CHARTNEC 2023 · CH. 9
DOC · ARTICLE

What Gauge Wire for a 100-Amp Circuit?

Use 3 AWG copper or 1 AWG aluminum for 100-amp feeders. 3 AWG copper THHN handles 100A at 75°C terminals.

·2 MIN READ·EDITORIAL

For 100-amp circuits, choose:

  • 3 AWG copper THHN — standard table-310.16 sizing, 100A at 75°C terminals
  • 1 AWG aluminum — equivalent aluminum size at 100A at 75°C
  • 4 AWG copper or 2 AWG aluminum — permitted under NEC 310.12 for residential dwelling main service/feeder only (not for sub-panels in commercial)

NEC reference

Conductor NEC Table 310.16 @ 75°C NEC 310.12 dwelling exception
3 AWG copper THHN 100A
4 AWG copper THHN 85A 100A (dwelling main only)
1 AWG aluminum 100A
2 AWG aluminum 90A 100A (dwelling main only)

NEC 310.12 — the 100A residential exception

For one-family dwellings, two-family dwellings, and multifamily dwellings, NEC 310.12 permits service-entrance conductors and the main feeder to be sized at 83% of the service rating:

  • 100A service → 4 AWG Cu or 2 AWG Al
  • 125A service → 2 AWG Cu or 1/0 Al
  • 150A service → 1 AWG Cu or 2/0 Al
  • 200A service → 2/0 Cu or 4/0 Al

This applies only to the main service or main feeder. Sub-panel feeders downstream use Table 310.16 directly.

Conductor count + conduit

Application Conductors Min EMT
100A service (3 AWG copper): 2 hots + N + EGC 4 1" EMT (36.2% fill)
100A dwelling (4 AWG copper): 2 hots + N + EGC 4 1" EMT (29.3% fill)
100A sub-panel (3 AWG): 2 hots + N + EGC (8 AWG per 250.122) 4 1" EMT (34.4% fill)

Ampacity derating

3 AWG copper THHN: 110A at 90°C. With 4 CCCs derate by 0.80: 110 × 0.80 = 88Abelow 100A. Either upsize to 2 AWG (130A × 0.80 = 104A) or limit to 3 CCCs.

For 100A protection with derating, 2 AWG copper is the safer choice in shared-raceway installations.

Voltage drop at 100A

3 AWG copper: 0.197 Ω/1000 ft. At 100A on 100 ft (240V, 200 ft round-trip):

V drop = 200 × 100 × (0.197 / 1000) = 3.94V (1.6% of 240V)

Within 3%. For runs over 150 ft, consider upsizing to 1 AWG.

Quick reference

  • Wire (standard): 3 AWG copper THHN/THWN-2 or 1 AWG aluminum
  • Wire (dwelling main): 4 AWG copper or 2 AWG aluminum per NEC 310.12
  • Breaker: 100A 2-pole main
  • EGC: 8 AWG copper per NEC 250.122
  • Conduit: 1" EMT typical; 1-1/4" for longer runs with derating margin

For a 200A service, see what gauge wire for 200 amp.

FIG. 99

FAQ

3 AWG copper THHN (100A at 75°C) or 1 AWG aluminum (100A at 75°C) — both meet the typical residential 100A service/sub-panel requirement. NEC 310.12 also permits 4 AWG copper or 2 AWG aluminum for 100A residential dwelling service per the dwelling exception.