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WIRE·FILL·CHARTNEC 2023 · CH. 9
DOC · ARTICLE

What Gauge Wire for a 100-Amp Circuit?

Use 3 AWG copper or 1 AWG aluminum for 100-amp feeders. 3 AWG copper THHN handles 100A at 75°C terminals.

·2 MIN READ·EDITORIAL

For 100-amp circuits, choose:

  • 3 AWG copper THHN — standard table-310.16 sizing, 100A at 75°C terminals
  • 1 AWG aluminum — equivalent aluminum size at 100A at 75°C
  • 4 AWG copper or 2 AWG aluminum — permitted under NEC 310.12 for residential dwelling main service/feeder only (not for sub-panels in commercial)

NEC reference

Conductor NEC Table 310.16 @ 75°C NEC 310.12 dwelling exception
3 AWG copper THHN 100A
4 AWG copper THHN 85A 100A (dwelling main only)
1 AWG aluminum 100A
2 AWG aluminum 90A 100A (dwelling main only)

NEC 310.12 — the 100A residential exception

For one-family dwellings, two-family dwellings, and multifamily dwellings, NEC 310.12 permits service-entrance conductors and the main feeder to be sized at 83% of the service rating:

  • 100A service → 4 AWG Cu or 2 AWG Al
  • 125A service → 2 AWG Cu or 1/0 Al
  • 150A service → 1 AWG Cu or 2/0 Al
  • 200A service → 2/0 Cu or 4/0 Al

This applies only to the main service or main feeder. Sub-panel feeders downstream use Table 310.16 directly.

Conductor count + conduit

Application Conductors Min EMT
100A service (3 AWG copper): 2 hots + N + EGC 4 1" EMT (36.2% fill)
100A dwelling (4 AWG copper): 2 hots + N + EGC 4 1" EMT (29.3% fill)
100A sub-panel (3 AWG): 2 hots + N + EGC (8 AWG per 250.122) 4 1" EMT (34.4% fill)

Ampacity derating

3 AWG copper THHN: 110A at 90°C. With 4 CCCs derate by 0.80: 110 × 0.80 = 88Abelow 100A. Either upsize to 2 AWG (130A × 0.80 = 104A) or limit to 3 CCCs.

For 100A protection with derating, 2 AWG copper is the safer choice in shared-raceway installations.

Voltage drop at 100A

3 AWG copper: 0.197 Ω/1000 ft. At 100A on 100 ft (240V, 200 ft round-trip):

V drop = 200 × 100 × (0.197 / 1000) = 3.94V (1.6% of 240V)

Within 3%. For runs over 150 ft, consider upsizing to 1 AWG.

Quick reference

  • Wire (standard): 3 AWG copper THHN/THWN-2 or 1 AWG aluminum
  • Wire (dwelling main): 4 AWG copper or 2 AWG aluminum per NEC 310.12
  • Breaker: 100A 2-pole main
  • EGC: 8 AWG copper per NEC 250.122
  • Conduit: 1" EMT typical; 1-1/4" for longer runs with derating margin

For a 200A service, see what gauge wire for 200 amp.

FIG. 99

FAQ

3 AWG copper THHN (100A at 75°C) or 1 AWG aluminum (100A at 75°C) — both meet the typical residential 100A service/sub-panel requirement. NEC 310.12 also permits 4 AWG copper or 2 AWG aluminum for 100A residential dwelling service per the dwelling exception.

METHODOLOGY & SOURCES

This page's figures are transcribed from NEC 2023 (NFPA 70) Chapter 9, Tables 1, 4 and 5, and checked by a version-controlled automated test suite — they are not signed off by a licensed professional. WireFillChart is an independent reference, not affiliated with or endorsed by NFPA. Always verify against the code edition adopted by your local authority having jurisdiction (AHJ).

WireFillChart Editorial Team·EDITORIAL·