WIRE·FILL·CHARTNEC 2023 · CH. 9
DOC · ARTICLE

What Gauge Wire for a 200-Amp Service?

Use 2/0 AWG copper or 4/0 AWG aluminum for 200-amp residential service entrance per NEC 310.12 dwelling exception.

·2 MIN READ·EDITORIAL

For a 200-amp residential service entrance, per NEC 310.12:

  • 2/0 AWG copper (175A at 75°C from Table 310.16, allowed for 200A under §310.12 dwelling exception)
  • 4/0 AWG aluminum (180A at 75°C, allowed for 200A under §310.12)

For a non-dwelling 200A feeder or downstream sub-panel, use NEC 310.16 directly:

  • 3/0 AWG copper (200A at 75°C)
  • 250 kcmil aluminum (205A at 75°C)

NEC 310.12 dwelling reduction at 200A

Standard (310.16, 75°C) Dwelling (310.12) Savings
3/0 copper 2/0 copper 1 trade size smaller
250 kcmil aluminum 4/0 aluminum 1 trade size smaller

The 83% rule applied to 200A = 166A minimum conductor capacity. 2/0 copper at 175A and 4/0 aluminum at 180A both clear that threshold.

Service entrance configuration

A typical 200A residential service includes:

  • 2 × 2/0 copper (or 4/0 aluminum) — line 1 and line 2 (hots)
  • 1 × 2/0 copper (or 4/0 aluminum) — neutral
  • Grounding electrode conductor (GEC) sized separately per NEC 250.66 (4 AWG copper for 200A service)

Conduit fill

200A service entrance conductors in conduit:

Material Configuration Conduit Area Fill % Min conduit
2/0 copper THHN × 3 3 × 0.2223 = 0.667 in² 1.668 in² needed @ 40% 2-inch EMT (3.356 in²) at 19.9% 2" EMT
4/0 aluminum × 3 3 × 0.3237 = 0.971 in² 2.428 in² needed @ 40% 2-inch EMT at 28.9% 2" EMT

2-inch EMT fits both options easily. 1-1/2" EMT (2.036 in² interior) fits 2/0 copper at 32.8% but is too small for 4/0 aluminum at 47.7%.

Ampacity derating

If service entrance is run with more than 3 current-carrying conductors (rare for 200A residential service), apply NEC 310.15(C)(1):

  • 4 CCCs: × 0.80 — 2/0 Cu drops to 140A (insufficient for 200A)
  • For shared raceways carrying 200A circuits with other CCCs, upsize one step

Quick reference

  • Standard wire: 2/0 copper or 4/0 aluminum (per NEC 310.12 dwelling)
  • Standard wire (non-dwelling): 3/0 copper or 250 kcmil aluminum
  • Breaker: 200A 2-pole main
  • Neutral: Same size as ungrounded conductors (or reduced per NEC 220.61 in some cases)
  • GEC: 4 AWG copper to ground rod / Ufer
  • Conduit: 2-inch EMT typical for service entrance riser

For larger commercial 200A feeders, see the conduit fill calculator.

FIG. 99

FAQ

Per NEC 310.12 dwelling exception, use 2/0 AWG copper or 4/0 AWG aluminum for a 200A one-family or two-family service entrance. Standard NEC 310.16 sizing would require 3/0 copper or 250 kcmil aluminum.